Livestock Monitoring and Optimisation, Sambalpur

The Brief

The poultry farm faced a critical operational challenge — only 60% of fertilised eggs were hatching successfully. Inconsistent temperature gradients, ammonia accumulation from waste, and poor micro-environmental control were causing embryo mortality and reduced productivity. The goal was to create a digital twin model that could continuously learn, simulate, and predict the ideal conditions to improve hatch success rates while reducing human supervision.

Our Approach

Our solution combined smart sensing, predictive analytics, and virtual modelling to replicate every environmental and biological variable impacting hatch success.

Intelligent Sensor Mesh

Deployment of multi-point temperature, humidity, CO₂, and ammonia (NH₃) sensors, integrated with vision systems for tracking egg weight variation and hen behaviour.

AI-Powered Digital Twin Simulation

A live virtual model of the hatchery environment that runs predictive iterations using machine learning algorithms to identify and stabilise optimal hatching conditions.

Proprietary Cymise DTDL Integration

A digital parsing layer that standardises heterogeneous sensor data into actionable insights, allowing scalable device interoperability and advanced diagnostics without manual recalibration.

The Results

The Cymise Digital Twin enabled the hatchery to transform from reactive management to predictive optimisation — maximising yield, ensuring consistency, and reducing energy and resource wastage.

↑ 22% increase in hatch success rate

Achieving consistent results across seasons.

↓ 15% reduction in energy consumption

Due to optimised environmental controls.

↓ 30% lower ammonia concentration

Improving both worker safety and animal health.

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